Mirror with interchageable appearance covers

ABSTRACT

A mirror system is described wherein a common framework is used which allows interchangeability for mirror styles.

RELATED APPLICATION

[0001] This application claims priority from Provisional Patent Application Serial No. 60/211,845, filed Jun. 15, 2000, which is entitled “Mirror with Interchangeable Appearance Covers”.

BACKGROUND AND SUMMARY OF THE INVENTION

[0002] The present invention relates to vehicle side view mirrors. More particularly, the present invention relates to a side view mirror assembly with interchangeable appearance covers, generally shown at 10 in the drawings.

[0003] The style, features and functions of vehicle side view mirrors have become increasingly important to both manufacturers and consumers in today's automotive and vehicle market. Typically, in the past, vehicle mirrors and features therein are designed for a particular model, with little, if any, interchangeability of parts.

[0004] A particular mirror design is designed specifically for a particular application with both mechanical features, such as a manually adjustable mirror or an electrically adjustable mirror, and stylistic design considerations being created for a single specific design. While these mirrors have been adequate, they require a separate manufacture for each type of design, whether foldable, manually adjustable or electrically adjustable or the like. Therefore, design changes either stylistically or feature-wise are hard to accomplish in a timely manner.

[0005] Thus, in the past, typically stylistic changes require entire rebuilds of the internal component and framework, along with the external stylistic changes. Therefore, it has been desirable to provide a system which will allow interchangeability of aesthetic features and various options. Preferably, the system would include a generic mirror control module over which various stylistic covers could be fitted to provide different stylistic looks to the mirror assembly.

SUMMARY OF THE INVENTION

[0006] In accordance with the present invention, there is provided a mirror system having interchangeable covers which fit over a common support structure. The mirror system includes a first skeleton support structure operatively attached to a portion of a vehicle. The support structure including a mounting bracket therein. A removable cover adapted to be attached thereover for providing a stylistic appearance to the bracket portion. A second support structure is provided for attachment to the bracket portion. A second support structure includes attachments for supporting a mirror assembly therein. The support assembly includes a connection structure. An outer interchangeable cover portion is provided, which is interchangeably fitted to the support structure for providing a variable stylistic outer surface to the mirror.

[0007] Therefore, the present invention allows interchangeability of the outer cover structure of the mirror or bracket while maintaining a common skeletal structure. This allows customization of the look and features found on or in the mirror. Customization as to the design for attachment to the door is also realized due to the interchangeable cover portions.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008]FIG. 1 is an exploded illustration showing a modular mirror system of the present invention;

[0009]FIG. 2 is a phantom view of the mirror system of the present invention;

[0010]FIG. 3 is a perspective view showing attachment of the mirror cover to the support;

[0011]FIG. 4 is a perspective view showing the mirror cover attached to the mirror support;

[0012]FIG. 5 is a perspective view showing attachment of the cover over the attachment support member; and

[0013]FIG. 6 is a bottom view of the mirror assembly of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0014] The system 10 includes inner structural members which are a mirror support portion 12 and a mounting bracket 12 a, generally shown at 12, 12 a. Outer replaceable cover members, generally shown at 14, 14 a, provide an outer stylistic appearance to the mirror. The cover members 14, 14 a are interchangeable over the structure members 12, 12 a from a first direction, generally shown by arrow A, and are snap fit on the lower member in a manner known in the art. A preferred embodiment includes an attachment structure 12 a and a mirror support structure 12. Interchangeable covers 16, 18, 20, for changing the appearance, may be attached over the mirror structure. Alternatively, door attachment covers 22, 22 a, 24, 26 may be readily attached to attachment member 12 a for changing the appearance of the portion of the mirror which attaches to the car door, such as at the “sail” portion of the window. Thus, the internal components such as the foldable spring 42 and bushing 44 components could be used, or a modular powerfold mechanism could be interchangeably used, depending on the desired option. Additionally, mirror adjustment modular assemblies such as remote control electrical mirror assembly 46, remote control manual assembly 48, hard top adjustable mirror module assemblies, or mirror memory modules are interchangeable in the frame portion 50. Mirrors such as 18 a and 20 a are provided to match the covers 18 or 20 respectively.

[0015] The attachment 12 a or mirror structures 12 include a portion 28 or 28 a thereof, which becomes an outside show surface continuous with the cover after assembly. In a preferred embodiment, the cover is placed over the attachment structure and mirror support structure from the top, and then the opening in the cover matches a lower plate 28 or 28 a, which forms the lower outer surface of the assembled mirror structure.

[0016] As can be seen from the drawings, the outer covers 16, 18, 20, 22, 24 or 26 all have apertures 30 or 30 a in their base, which conform to lower surfaces 28 and 28 a for forming a continuous surface on the bottom of the mirror, which shows only a slight line about the periphery of the base 28 or 28 a, as shown in FIG. 6.

[0017] The mirror support attachment structure 12 includes attachment tabs 32, 34 and 36. The covers include vertical receiving structures 38 and 40. As best shown in FIGS. 3 and 4, the mirror cover 18 is applied over the mirror support structure 12 a, first at an angle as shown in FIG. 3. The tab 34 is placed in receiving structure 38. The mirror cover is then rotated such that tab 32 engages receiving structure 40. Thereafter, the cover is rotated further until the opening 30 engages bottom plate 28, as shown in FIG. 4. A fastener 76 is then inserted at tab 36 for attachment to a suitable flange 74 on the cover 18 for securing the cover 18 to the mirror support structure 12. This is a method used with tabs on the sides. It should be readily appreciated that the tabs could be placed on the top of attachment structure 12, such that vertical movement is all that is necessary for applying the mirror cover. Similarly, snap fit attachment, such as a latch in a tang or tongue in groove securement, could also be used for final securement.

[0018] Similarly, an attachment cover 24 slides over the attachment member 12 a. Attachment member 12 a includes a tang 38. Tang 38 includes a slot therein which engages a “T” shaped attachment protrusion extending from the inside of the cover 24. The “T” shape is slid into the groove as the cover is moved down over the attachment member 12 a, as shown in FIG. 5. Additionally, the attachment member 12 a includes attachment holes 40 at which fasteners can be inserted during sliding of cover downward, such as shown in FIG. 5.

[0019] As set forth above, the mirror support structure includes a connection portion 52 for connection with the vehicle attachment portion 12 a. As shown, this can be a mechanical folding type connection or it could be a fixed attachment. Alternatively, a power fold mechanism may be utilized in the design.

[0020] Additionally, the skeletal framework creating the rounded aperture 50 provides a mounting location for the mirror adjustment module (46 or 48). Preferably, horizontal ribs 54, 56 and 58 and vertical ribs 60, 62 and 64 provide the skeletal structure for supporting the framework and the overlying covers 16, 18 or 20. However, the skeletal structure shown in FIG. 1 can also be utilized for structural support. As shown in FIG. 1, this framework includes a pair of crossed support members 66 and 68 which support the mirror adjustment module. A horizontal rib 70 with a series of three cutouts is provided for attachment to the base 28.

[0021] In operation, appearance of the mirrors may be changed as desired, depending on the application. Additionally, if certain features are desired, such as turn signals, flood lights, puddle lights, spot lights, proximity sensors, speakers, intercoms, microphones, warning lights, temperature sensors or the like, can be incorporated into the mirror 28 or attachment portion 28 a of the cover and then interchanged on the vehicle, either during manufacture or later at the dealer. These features are mountable either on the cover portion or the underlying frame. Thus, appearance, features, colors and shape may be easily customized using the present invention.

[0022] This modular functionality allows a variety of feature configurations. Thus, this system allows manufacturers consistent attachment and performance, which can be used on various vehicle platforms. It is only necessary to design the outer covers to match the door and type of mirror and choose the desired options. The modular nature allows low cost facelift opportunities for simplistic design changes. Low development costs for follow on program opportunities are achieved. Also, this system allows for reduced time to launch a new design, less engineering and test resources required, reduced tooling cost, and reduced capital investment. Thus, several manufacturing and mass production benefits are achieved while offering unique styling, appearance and features.

[0023] A further understanding of the present invention will be gleaned by referring to the appended materials. 

1. A mirror system with interchangeable covers which fit over a single common support structure.
 2. A mirror system wherein a portion of the support structure forms part of the outside show surface of the mirror along with an outer surface of a mirror cover interchangeably attached to the support structure.
 3. A method of attaching an interchangeable cover to a mirror housing comprising: providing a mirror support framework having a portion thereof being an outside show surface of the mirror housing, and providing a cover member having an opening formed therein, which is adopted to surround the portion for forming a substantially continuous surface, and the cover member is slidable over the mirror support member for providing an outer cover to the mirror, and installing the cover member over the mirror support framework for attaching said cover to said mirror support framework.
 4. The method of claim 3 further comprising providing a bracket mounting portion for attachment to the vehicle, including an underlying framework and an interchangeable outer cover for changing the stylistic appearance of said bracket.
 5. The method of claim 4 wherein the mirror support member and the bracket mounting portion are foldably attached with respect to one another.
 6. The method of claim 5 wherein said foldable attachment is interchangeable between a manual fold mechanism and a powerfold module.
 7. The method of claim 3 further comprising providing a plurality of mirror styles for fitting over a support member an selecting a particular style and attaching it to the support member.
 8. The method of claim 3 wherein said mirror support framework includes a control module accepting portion thereof for receiving an interchangeable mirror control module, providing an interchangeable support module, and snap fitting the module into said mirror support structure prior to installing said cover member.
 9. The method of claim 3 wherein said portion thereof being an outside show surface forms a bottom portion of the mirror housing.
 10. A mirror system comprising: a bracket support adapted for attachment to a vehicle, said bracket support including a bracket for attachment of an outer decorative cover portion attached to and covering said bracket; a mirror support portion attached to said bracket, said mirror support including a portion for receiving a mirror adjustment module therein, said mirror support portion including securement structure thereon; and an outer decorative contour cover portion having cooperating structure corresponding to said securement structure for securing the cover thereto.
 11. The mirror system of claim 10 wherein said mirror support portion is a skeletonized support structure for supporting said mirror and said cover portion.
 12. The mirror of claim 10 wherein said support bracket and said mirror support portion are foldable with respect to one another.
 13. The mirror system of claim 12 wherein said folding mechanism can be interchanged between a manual fold and power fold mechanism.
 14. The mirror system of claim 10 wherein said mirror member is manually adjustable in said support.
 15. The mirror system of claim 14 wherein said mirror member is remotely adjustable from inside the vehicle.
 16. The mirror system of claim 10 wherein said mirror member is electronically adjustable from inside the vehicle.
 17. The mirror system of claim 1 wherein a bottom portion of said bracket forms an outer surface of said mirror housing.
 18. The mirror system of claim 10 wherein the support member receives a generic module which is inserted for providing a manually top type adjustable mirror, an electronically adjustable mirror, a remote manually adjustable mirror, or an electrically adjustable mirror with memory.
 19. The mirror system of claim 11 wherein said skeletonized support structure accepts a cover portion selected from a plurality of different designs of cover portions having a commonly configured attachment securement structure.
 20. A mirror system having interchangeable component parts comprising: a bracket structure adaptable for attachment to a vehicle; said bracket structure including a securement structure; said securement structure allowing attachment of an outer cover selected from a plurality of outer covers having unique designs with common connection structure for securement to said securement structure of said bracket; a skeletonized mirror support structure for supporting a mirror control module having a mirror attached thereto; said support structure being configured for supporting one of a plurality of mirror control modules having pre-selected features; said support structure including a cover attachment structure for attaching one of a plurality of cover members having compatible attachment structure with said support structure; and an adaptable folding mechanism for providing folding between said bracket and said mirror support structure; said folding mechanism being adaptable for configuration between a manually foldable configuration and a power foldable configuration while maintaining the configuration of the mirror support structure and the bracket portion. 